maro,
"To summarize what you have meanwhile reported: The destination device seems fine"this hard drive was tested with seatools. another functional drive was tried too, the lockup occured exactly the same way on both drives during the copying of the bzImage and tinycore.gz files. it was later narrowed down to the bzImage that was causing the lockup.
"but the kernel file (i.e. 'bzImage') can't be read form the "first" CD-ROM drive.".
with all that has been going on i failed to mention that the memorex 4224 drive doesn't work properly. some times it will play a disk, but has never worked to boot or install an OS. it is listed as hdd in the dmesg output. i don't know why that cd drive doesn't work. i've tried using it numerous times. my consideration of changing hdc to hdd as per aus9's suggestion was just hoping for a strange fluke or an oversight by me. the iHAP422 is the cd drive running the live tinycore disk and has been doing all the work. it is listed in the dmesg as hdc. to say that the bzImage couldn't be read may be true. all i know is the computer locks up when trying to copy the files from there.
"I would first get rid of the zero length kernel file on the hard disk with sudo rm -f /mnt/hda1/boot/bzImage):"i did it. no error message.
"Download the file directly with
sudo wget -P /mnt/hda1/boot http://distro.ibiblio.org/pub/linux/distributions/tinycorelinux/2.x/release/distribution_files/bzImage"no error message doing this either. it looks like i have the files that have been causing the lockup.
"After this has hopefully worked continue with the steps of installing GRUB onto the hard disk. Don't forget that you'll need to download that extension"what is "that extension"? i can't recall any extension ever being mentioned. i did continue with the instructions on the installation page, figuring this would be covered. please explain this more.
"(e.g. via tce-load -wi grub-0.97-splash"do i need to run this command? i was not sure.
"or the use of the now familiar 'Apps' GUI front end)."to do what? what am i going there to get? by the way, this is a great program.
as i stated, i did continue with the instructions on the installations page.
i had a problem with this command:
tc@box:~$ sudo cp -p /usr/lib/grub/i386-pc/* /mnt/hda1/boot/grub/
cp: can't stat '/usr/lib/grub/i386-pc/*': No such file or directory
thanks.