Hi Paul_123
... I don't want to release an image with only a 64MB partition, but what is the right number?
I guess that depends on how much stuff do you expect users
to be adding to the boot partition.
I have seen references to articles like this:
https://www.novaspirit.com/2018/01/09/tiny-core-raspberry-pi-zero-w-install/where they recommend deleting an unneeded kernel architecture to make
room to download extensions needed for setting up wifi. They probably picked
that partition because its FAT32 so Windows can download the files if necessary.
In that article they download everything including .info, .tree, .list, and .zsync.
For TC9 ARMv6 that amounts to 5.8M.
So in my uninformed opinion, I would think 10M to 15M above the required
space for the boot files should be adequate.