Hi Rich - thanks for hanging with me and my speeches. I know I wouldn't.
I think I *may* have narrowed it down to a possible issue on 64 bit:
The gui tool will create a bootable 64 bit stick no problem. Very nicely actually. UUID's taken care of , partitioning and formatting handled automatically with your choice of filesystem, bootcode options prior to creation and so forth.
So I'm not a total ingrate.
The release iso itself boots to a minimal gui desktop, so I even substituted the CDE directory from the ISO (which works there) into the new stick, and renamed it tce of course.
But that failed too with the wheelspin and eventual drop to shell. Drat.
So here are the steps:
1) Grab the TinyCorePure64.iso and burn it. DD, whatever suits your fancy to get it to be part of the installation process, not necessarily a daily driver.
2) Boot the iso. Insert a target stick. Format doesn't matter since it's going to be rewritten anyway by the tc-install gui.
3) Download and install the tc-install-gui and run it
4) Navigate or allow the tool to download the 64 bit gz file.
5) Have the tool apply your choice of filesystem, cheat boot codes whatever to your liking to the target stick you select.
6) At your option, use the tool to hunt down where the extensions live on the original boot stick in the cde directory. OR, simply allow the tool to make a text-only cli stick.
7) Pull the iso burnt stick, and allow your new stick created by the tool to boot.
It will successfully boot, BUT when it comes time to load the extensions, it will try to do so. Indicated by several seconds of wheelspin at the command line. At the end, instead of bringing up the minimal desktop, it just drops to the command line, sometimes seen with wait-for-x.
IF you allowed the tool to make just a text-only command line install to the new stick, it boots fine. Nice job. However, if you then proceed to manually install a minimal desktop with tce-load -wi [extensions], the system will dutifully place them in the optional directory.
But, after reboot, the same symptom exists as before - it *tries* to load the extensions, indicates it is doing so by wheelspinning characters, and then dumps to the shell.
So it's a total longshot, unless there are permission issues, that maybe that the new stick is using syslinux as the bootloader is conflicting with 64-bit somehow when it reaches the stage of activating the gui-extensions?
So thanks for looking into it - when you have time - TC is not a desk-job!