From the mind of a true slacker comes a suggestion:
Why are we making this so, um -involved- an operation?
Yes, I have a whole lot of fun doing it manually. Or with 3rd party burners / multibooters etc. To be sure, I can get TC running with enough energy.
The question really is this:
Why are we (other distros too) making usb installation any harder than it was to pull the CD from the back of the DSL book, pop it into your computer, and reboot?
Back then, nobody was really expected to mount the cd, copy the files to another filesystem, start renaming directories, modifying configuration files, and then using their own cd burning tool to re-burn another cd.
To the point - maybe it would just be easier for both users *and devs supporting them* to distribute a usb-specific iso or image. One where cde is already renamed to tce, waitusb=5 is standard etc etc. OH, and the bootloader is already applied so no need to rename isolinux.bin to syslinux.bin and so forth.
Then compress the image for distribution.
OR, follow piCore's way of doing it and perhaps autoexpanding the remaining partition to the user's stick size.
Guru's can still just download the distribution files, apply a bootloader and do all the other tweaks necessary. It's fun, but sometimes ....
I have nothing but admiration for all three teams of *core. And have no desire to change their ways.
But I'm just a guy with younger friends who have no idea of what zip-drives and the click of death are, or even what boot floppies (can you sayToms root-boot? I can because that's where I learned vi) are. CDroms are even unfamiliar to some.
All they know is smart-phones, tablets, and modern computers - which most don't support what our beloved old hardware was.
I do my best to educate them that TinyCore is not "just for old computers" or gray-beards hanging on to the hardware of the past. I show them TC running on modern uefi-only machines, but sadly - when they see what they have to go through to boot on their own when I'm not there to assist - it's back to watching cat-videos.
Although I enjoy a challenge, my thinking is that all the hard work that has been done for over decade can live on and inspire younger users if that initial hurdle isn't such a big one. Make it as simple as booting a cd back when *WE* were doing it that way.